10 Reasons Why Six-Sigma Is Vital for Manufacturing Design

10 Reasons Why Six-Sigma Is Vital for Manufacturing Design

Six-Sigma, a method of improving quality and processes whilst reducing inefficiencies, was incorporated in to many manufacturers’ corporate cultures.

Engineering Design is the ‘first production’ of the eventually product. Many engineering-processes are redundant craigslist scraper. If design rules can be documented, they can and should be automated! My company helps customers do this. Stealth Concealment told us they now produce design drawings 10-times faster than before – 10 TIMES FASTER! Bauer Compressors said their productivity increased by a staggering 350% while reducing scrape by 50%! In view of the high and fast investment payback, why wouldn’t everyone automating every engineering-design process they can?

Communication problems results in delays to product delivery and difficulties in shop-floor scheduling. This is most noticeable with change-orders, which often are held up because role players were not notified in a timely manner. Other times, a change-order folder ends up on someone’s desk – buried under other work; or worse yet, the person is out of the office for 3 weeks. Relatively inexpensive and simple-to-use technologies now exist to alleviate these issues while keeping intellectual property secure.

Engineering models can be leveraged for use in sales and marketing. The concern from engineering-designers is that “Sales” will keep asking us to make pretty pictures and movies for them, and we just don’t have time.” High-tech tools make it possible for sales and advertising visitors touse technology models in their to create presentations that are outstanding. Obviously, manufacturers should possess 3D models which may be used and re used… that can be crucial to your next point also.

“Manuals for a $90 DVD player at Wal-Mart are much better than our customer manuals,” said the VP of Engineering to get an organization producing military basic safety equipment. Yikes! There are no further explanations because of this since newer technology tools enable simple creation of lively client guides. A few technologies will automatically upgrade the data from the purchaser manual if technology models are changed or upgraded.

Factory design designs traditionally have been done in 2D AutoCAD. Newer technologies may offer intelligent 2D and 3D designs nearly as readily, and possess tools to conduct simulations to find out the very best configurations to reduce material traveling period. Some technologies provide tools to let you quickly make a rendering of mill outlets to look after interferences and determine just how to create utility links. Leveraging point cloud data from scanned graphics is invaluable in carrying retrofits.


Sustainable design can be really a hot issue, not merely to meet consumer needs, but but for sustainability also. The dilemma is that this necessitates experimentation with various substances . Again, newer technology tools permit simpler research of varied substances, while tracking carbon footprint and energy consumptions. Why don’t you begin utilizing these tools to supply clients with another great reason to purchase from you?

Better leverage the tech already possessed! This is a place which may be hard to spot by employing conventional Six-Sigma techniques, but may have a enormous effects! The aim of technical training classes would be to boost productivity by 20 percent, however even when your inhabitants simply obtain yourself a 5 percent improve, that means a $10,000 annual ROI per person (supposing the individual employs the tech 100 percent of their period)! Is really a $10,000 to $40,000 hard-dollar benefit worth a $1000 to $2000 investment? AutoCAD Mechanical will be your very best case of under-utilized technology, with the majority of people using only the inherent AutoCAD; nevertheless using AutoCAD Mechanical more fully could lead to tremendous growth gains.

Competition! How are your services and products discerned? When price can be a principal component in winning company, sustainability will last to vanish. To become more prosperous and grow, earnings must forever about adding value. And how can you add value? Innovation – solving essential customer issues that no one thought might possibly be solved! Today’s technologies permit commodity development period for you to be paid down by at least 50 percent in contrast to old techniques, also certainly will help to guarantee that the first model is your ideal design.

Manufacturers allover are looking at Six-Sigma due to his or her engineering-design procedures – for example in developing countries. How will you begin? I suggest mapping out your existing procedures, you start with are as you guess would be the greatest bottlenecks.

When you have identified several areas for progress, check with tech implementers to discuss exactly what solution options can be foundand what additional manufacturers do, and also that which is realistically expected from potential solutions; and to what land mines in order to avoid.

Just how do you opt for the best tech implementers? Don’t choose programs businesses, that obviously have a conflict of interest between your requirements and attempting to sell their own stuff. Independent consulting firms might seem to be a logical option, however they might not fully comprehend all of the intricacies of their numerous newer technologies out there.

The recommendation will be always to opt for a solutions-oriented VAR (valueadded reseller) which contributes together with values and services longterm small business connections. They understand and communicate proper expectations in these technology supplies due to the fact that they live or die based on if their clients’ expectations are set correctly. They also understand that the real value of applying technology tools is to improve processes in line with the Six-Sigma mindset.

For a more detailed look at Six-Sigma for engineering-design processes, I recommend the white-paper: “An Innovative Lean Six Sigma Approach to Engineering Design” from the International Journal of Innovation, Management and Technology, Vol. Two, No. 2, April 2011.

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